Instrumentation

Star Concept: Your Professional Instrumentation Supplier!

Founded in 2000, Dongying Star Concept Petroleum Equipment Co., Ltd. is a professional petroleum equipment manufacturers, suppliers, factory, and wholesale provider in China with over 20 years of industry experience. We specialize in drilling equipment, cementing equipment, fracturing equipment, and related oilfield machinery.

Direct Factory Supply

We are a real production factory, providing competitive wholesale prices without middlemen.

Advanced Production Equipment

Equipped with CNC machining, forging lines, and heat treatment systems for high-precision manufacturing.

OEM / ODM Customization

We support full customization based on drawings, materials, and technical requirements.

Fast Response Service

Quick response for quotation, technical consultation, and customer support.

 

 
 

Brief Introduction To Instrumentation

 

 

Instrumentation is a system of specialized industrial sensors and controllers used to regulate pressure, flow, and temperature, suitable for oil, gas, and chemical processing plants.

 

Technical Parameters

 

Specification of Mud Pressure Gauge

 

Product name

Mud pressure gauge

Pressure range includes

0-7MPa, 0-14MPa, 0-21MPa, 0-35MPa, 0-42MPa, 0-60MPa, 0-80MPa, 0-100MPa

Operating temperature range

-45C~ +60C

Accuracy level

±1%

 

Specification of Tong Torque Gauge

 

Product name

Tong torque gauge

Type

Torque

Display

Digital

Species

Torque Gauge

Origin

China

 

Drilling Weight Indicator

Features of Instrumentation

 

 

±1% Full-Scale High Accuracy

Instrumentation utilizes high-stability sensing elements to limit errors within 1%, ensuring precise data to prevent blowouts or equipment damage from false readings.

Corrosion Resistance

Constructed from 316L stainless steel with a precision piston rod, Instrumentation resists saline and acidic fluids, extending service life to 5–8 years in harsh environments.

Silicone Oil-Filled, Vibration-Dampening Structure

The instrumentation utilizes a high-viscosity silicone oil filling, supplemented by an adjustable damper, capable of absorbing over 90% of mechanical vibrations and pressure pulses to ensure stable and clear readings under conditions of severe vibration.

Broad Compatibility

Compatible with various types of mud pumps, fracturing trucks, and power tongs; interface standards cover globally recognized thread types such as NPT, G, and BSP.

Versatile Application

Specifically designed for use with crude oil, natural gas, cement slurries, and high-pressure steam, making it suitable for deployment across the entire petrochemical industry value chain.

 

Quality Control
 

Spectral Composition Analysis
Every batch of steel material undergoes verification using a handheld PMI spectrometer to confirm the content of corrosion-resistant elements—such as nickel and chromium—ensuring full compliance with the 316L material standard.

 

Precision Thread Gauging
Each connection thread is individually inspected using GO/NO-GO plug gauges to guarantee a 100% perfect fit with capsules or pipelines during field installation.

 

1.5x Overpressure Seal Testing
Instrumentation units are subjected to a static pressure hold at 150% of their rated pressure for two hours to ensure the housing remains completely free of even the slightest leaks.

 

Five-Point Linear Calibration
Every instrument undergoes calibration checks at 0%, 25%, 50%, 75%, and 100% of its full scale; any unit failing to meet the specified tolerance limits is immediately rejected.

 

24-Hour Simulated Operational Aging
25-Finished products are placed on a high-frequency vibration table and subjected to continuous operation for 24 hours to eliminate any potential mechanical or structural vulnerabilities.

 

Customization Capabilities

 

Category

Specifications

Dial Specifications

Multi-language dials available; laser-engraved company logos supported; dual-unit display options (PSI/MPa).

Interface Specifications

Customizable thread types, flange sizes, and high-pressure capsule connection styles to match existing piping systems.

Measurement Range

Custom measurement ranges available from 0–7 MPa up to 0–100 MPa.

Communication Protocols

Upgrade options from mechanical pointer displays to digital outputs, including 4–20 mA, RS485 Modbus, and HART protocols.

 

After-Sales Service

 

Technical Documentation

English and Chinese instruction manuals, along with original manufacturer calibration reports, are included with every shipment to ensure that on-site installation personnel can complete the commissioning process quickly and accurately.

Remote Video Guidance

We provide one-on-one video technical support to assist in resolving common issues such as on-site system integration challenges, hydraulic line air bleeding, and zero-point drift.

Rapid Spare Parts Supply

For commonly used consumables and wear parts (e.g., diaphragms, sealing rings, connection hoses), we guarantee rapid shipment within 48 hours during the warranty period.

Regular Maintenance Training

We offer online operational training courses for our long-term partners, covering topics such as routine instrument cleaning, recalibration, and preventive maintenance techniques.

 

 

 

Certificates

 

Star Concept Petroleum holds API Q1, API 6A/5A, ISO 9001, ISO 13485, and ISO 45001 certifications for quality and production management.

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FAQ

 

Q: What packaging method do you use?

A: Our products are packed in strong export wooden cases to ensure safe transportation and protect the equipment from damage.

Q: What shipping methods are available?

A: We support multiple transportation options including road transport, sea shipping, and railway transportation, depending on the destination and customer requirements.

Q: What is the standard Lead Time for high-volume orders?

A: Production typically requires 15 to 25 days, ensuring each batch completes pressure testing and precision calibration before dispatch.

Q: Which International Trade Terms are supported for shipping?

A: Orders are primarily supplied under FOB, CIF, and DDP terms.

Q: What is the Minimum Order Quantity (MOQ) for these units?

A: A flexible MOQ of 10 units is maintained for standard gauges, allowing for efficient inventory turnover and smaller procurement cycles.

Q: What are the primary Payment Terms available for purchases?

A: Transactions are usually settled via T/T (30% deposit, 70% before shipment) or L/C, ensuring financial security for both parties.

Q: What are the specific requirements for the initial installation?

A: Mounting via standardized NPT or flange connections with high-pressure sealing tape ensures vertical alignment for optimal reading accuracy.

Q: How should devices be cleaned after exposure to drilling mud?

A: Flushing with neutral cleaning agents and fresh water removes abrasive particulates from housing and sensing ports to prevent clogging.

Q: What is the typical shelf life of units in a warehouse?

A: Operational readiness lasts over 24 months in storage, provided environment remains dry and away from direct sunlight.

We are one of the most professional instrumentation manufacturers and suppliers in China. With abundant experience, we warmly welcome you to buy durable instrumentation made in China here from our factory. Good service and quality products are available.